tooling design and fabrication

Applied Lasers, LLC specializes in R&D and production laser welding and cutting, with over 30 years of experience. The company serves industries including medical, aerospace, instrumentation, and energy, producing hermetically sealed, vacuum, chemical, and aerospace parts. It offers in-house engineering, design-phase support, prototyping, and low to medium volume production, and is located in Hayden, Idaho.

assemblyCNC laser weldingengravinghelium leak testinglaser cuttingLaser weldingsolvent cleaningultrasonic cleaningvibratory de-burring

Avion Manufacturing, Inc. designs and fabricates helicopter rotor blade balancing equipment, including the Universal Static Balance Fixture (USBF) and Virtual Master Blade (VMB). It is a subsidiary of AvTask, Inc., a 100% employee-owned company, and operates from a shared 52,000 square foot facility in Wright City, Missouri. The company is ISO9001, AS9100 and AS9110 certified and holds a GSA Multiple Award Schedule contract.

3D modelingblade repaircomposite assembly repaircore cutting/routing/vacuum bagengineeringnon-destructive inspection including X-ray, ultrasound and light imagingpainting including Sol-Gel processpaint removal using plastic mediapatented drying processprototypingrotor blade balancing

DEM Manufacturing is a U.S.-based, vertically integrated electronics design and manufacturing partner founded in 1993. It provides turnkey product development from concept to commercialization, including design, engineering, prototyping, and production, serving defense, medical, first-responder, law enforcement, maritime, and industrial markets with rugged, high-performance products.

3D printing and prototypingCAD modelingcustom cabling and connectorsDesign for Manufacturing (DFM)firmware integrationfunctional circuit testinginjection moldingIP ingress and waterproof testingmechanical and electrical engineering designMIL-STD-810 testingPCB assemblyproduct validation testing

first level inc. is a technology-based contract assembly facility in York, Pennsylvania, specializing in first level microelectronics packaging. Since 2000 it has produced and assembled products for industries including medical electronics, optoelectronics, automotive sensors, military and aerospace, microwave and RF, and hybrid and multi-chip modules. It operates Class 10,000 ESD-protected cleanrooms and provides design, process, and manufacturing services from prototype to production.

BGA dicingdesign validationdie attachencapsulationfailure analysisflip chiphermetic lid sealingribbon bondingstud bumpingtestingunderfillwire bonding

Flambeau, Inc. is a custom manufacturer of injection-molded and blow-molded thermoplastic parts, components and assemblies, providing product and tooling solutions worldwide. Founded in 1947 in Bruce, Wisconsin, the company offers tool building and contract manufacturing of complete assemblies across industries including agriculture, appliance, automotive, electronics, defense, fluid systems, industrial, medical and transportation.

assemblyautomationblow moldingclean room moldingcontract manufacturinginjection moldingmicro moldingproduct designproject managementprototypingsecondary operations