insert molding

CapabilitiesGENERAL CAPABILITIESCUSTOM INJECTION MOLDINGOFFSHORE & DOMESTIC TOOLINGCONTRACT MANUFACTURINGPRODUCT CAPABILITIESMICRO PARTSMINIATURESMALL PARTSMULTI-COMPONENTTHIN WALLMOLDING PROCESS TYPEINJECTIONINSERTMICROPRECISION MACHININGSECONDARY OPERATIONSULTRASONIC WELDINGHOT STAMPINGTURNKEY ASSEMBLYPART DECORATIONMACHININGPACKAGINGMATERIALSCOMMODITYENGINEERING GRADEFUNCTIONAL GRADEMULTIPLE COLORS AND ADDITIVESREPORTSSTATISTICAL PROCESS REPEATABILITYFMEAINTERNAL & SUPPLIER CORRECTIVE ACTIONLOT CODE TRACEABILITY & PRODUCT RETAINSFINISHESPART DECORATIONTHERMAL TRANSFERTOOLINGIN-HOUSEON-SHOREOFF-SHORESHOT SIZERAPID PROTOTYPELOW VOLUMELARGE PRODUCTION RUNSTYPICAL LEAD TIMEPRODUCTION 6 TO 8 WEEKSJUST IN TIME (JIT) AVAILABLESTOCK TO DOCK AVAILABLEADDITIONAL SERVICESLABELINGPACKAGINGSUB-ASSEMBLIESENGINEERING SERVICESRESEARCH & DEVELOPMENTPROGRAM MANAGEMENTPART.

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3D printingassemblychrome platingcustom injection moldinghot stampingin-mold decoratingmachiningmicro moldingovermoldingpackagingpad printingproduct designthermal transferthin wall moldingtoolingultrasonic welding

Kaysun Corporation is a custom injection molding partner to Fortune 500 companies and OEMs across medical, industrial, automotive, consumer, and aerospace & defense markets. Founded in 1946, Kaysun offers in-house engineering services including DfM analysis, material selection, metal-to-plastic conversion, and tool design and build, along with scientific molding, overmolding, and insert molding capabilities.

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assemblyautomationcustom injection moldingDfM analysismaterial selectionmetal-to-plastic conversionovermoldingquality lab testingscientific moldingtool design and buildtwo-shot molding