3D Printing/Additive Manufacturing

Carley Foundry is a full-service casting facility located in Blaine, Minnesota, with over 60 years of casting excellence. It is a third-generation, family-owned business established in 1955 that produces premium quality castings for demanding customers across a variety of markets, offering high or low volume production runs and castings from several ounces to over 500 pounds.

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Core MakingDry Sand Moldingengineeringgreen sand moldingheat treatmentinvestment castingLow-Pressure Permanent MoldPattern Making and Tool DesignPermanent Moldingquality assurance/quality controlrapid prototyping

FDC Aero Composites manufactures, assembles and designs composite aircraft parts, specializing in composite aerostructures and interior aircraft parts and assemblies for aerospace, defense, UAV, and autonomous systems markets. The company offers manufacturing services and advanced engineering to OEMs and integrators across North America, supplying build-to-print or build-to-spec projects to turn-key solutions. It is certified under AS 9100 Rev D and ISO 9001:2015.

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3-axis machiningassembly of parts and sub-assembliesAutoclavecertification of composite partsCNC 5-axis machininglightning and fire protectionoven curing and post-curingpaint and integration of non-composite partsstructural bondingtesting (static, fatigue, FEA)thermoplastics (sandwich panels and pultrusion)Vacuum Assisted Resin Infusion (VARTM)